36SE650 casting machine

technical parameter

1) Equipment specifications: 40000*1550*2000mm (length*width*height)

2) Material of carrier tape: PET film (25-150um)

3) Casting width: 650MM

4) Casting speed: 0.01-10.0 (M/min)

5) Scraper height: 5～4500μm

6) Material thickness: suitable for 20-1500um

7) Knife adjustment accuracy: 0.001mm

8) Knife adjustment control: motor plus ball screw with closed loop control of Taiwan electronic dial indicator

9) Scraper temperature: room temperature ~ 100°C (electric heating)

10) Material box temperature: room temperature ~ 100°C (electric heating)

11) Feed tube temperature: room temperature ~ 100°C (electric heating)

12) Lower knife shaft temperature: room temperature ~ 100°C (electric heating)

13) Thickness accuracy: ±(1um+2% with thickness)

14) Baseboard control temperature: room temperature ~ 120°C

15) Drying area: Zone 1 --- Four-meter upper nozzle hot air circulation + four-stage soleplate independent heating

            Zone 2 --- Four-meter upper nozzle hot air circulation + four-stage soleplate independent heating

            Zone 3-Four meters of upper air nozzle hot air circulation + four sections of soleplate heating

            Zone 4-Four meters of upper nozzle hot air circulation + four sections of floor heating independently

            Zone 5-Four meters of upper air nozzle hot air circulation + four sections of floor heating independently

            Zone 6-Four meters of upper air nozzle hot air circulation + four sections of soleplate heating

            Zone 7 --- Four-meter upper nozzle hot air circulation + four sections of soleplate heating

            District 8 --- Four-meter upper air nozzle hot air circulation + four sections of soleplate heating

            Zone 9-Four meters of upper nozzle hot air circulation + four sections of floor heating independently

          (With temperature monitoring and display in each section, adjustable in real time)

16) Automatic feeding system: automatic feeding, PID control flow, control accuracy ±0.1mm

17) Liquid level height: 0-40.0mm

18) Porcelain tape trimming and slitting: imported alloy steel blade

19) Electrostatic dust removal: 4 sets

20) Tension control: Servo motor (Panasonic Japan) controls the tension, and the baseband runs without fluctuation

21) Working voltage: 380V 50/60HZ

Features

High configuration of imported components

l 12-inch Siemens color touch screen, human-machine friendly interface, fully integrated interface display and control of heating, speed, liquid level and so on. Using Siemens s7-1200PLC control, stable performance, high precision, in line with industrial automation control standards;

Ø Servo (Panasonic) motor controls the tension to achieve a unique constant speed technology, without fluctuations in operation;

Ø Liquid level control of automatic continuous feeding system. Deviation ±0.1mm;

Ø Advanced laser displacement sensor to control liquid level dose;

Ø Fully automatic knife adjustment system, high-precision gap setting and control, accuracy up to ±0.001mm;

Ø Automatic zero calibration of the blade height, Japan Mitutoyo digital dial indicator display, touch screen control blade height;

Ø High precision servo (Panasonic) motor control casting, speed can reach 0.01-10m/min;

Ø 9-stage inlet air circulation heating control, the inlet air flow of each stage is up to 900m3/h;

Ø Exhaust circulation system, uniform exhaust, variable frequency speed control of flow rate, separate control of exhaust air in each zone;

Ø 36 sections of soleplate heating and temperature zone independently, each section of soleplate temperature is controlled separately, the control accuracy is ±0.1C°;

Ø Casting tunnel is equipped with front light background and back light background detection, it is easy to compare the current status of subtle casting;

Ø Quick baseband correction, adjust the time 1S, instantaneously reach the center of the film belt, make the winding edge neat;

Ø Pneumatic alloy knife trimming, easy to adjust the width of the knife width.

Unique and convenient process:

Ø The whole equipment is closed with a whole door frame to achieve dust-free;

Ø The air intake adopts high-density filter to achieve dust-free space;

Ø The feed is provided with a slurry filter cartridge to prevent particles (particle diameter PM2.5) from affecting the casting quality;

Ø The whole machine adopts profile castings, level and the gap reaches high precision and consistency;

Ø Set transparent glass windows on the door cover of each drying area to observe the internal conditions;

Ø Equipped with waste collection box, no residue after trimming, clean and tidy;

Ø Unique scraper cutting process to ensure casting accuracy, blade accuracy reaches 0.1um;

Ø After finishing each transition roller, we do not simplify every link;

Ø The aluminum rollers are all hard oxidized, and the steel rods are hard chrome plated or stainless steel;

Ø Thick aluminum alloy is used for the internal materials of the paint-coated accessories to ensure the practical life of the accessories;

Ø The materials of the drying tunnel are all made of food-grade stainless steel and are fully enclosed and thermally insulated to reduce energy consumption;

Main configuration:

1. Fully automatic feeding 1 set (including liquid level control)

2. Unwinder 1 group

3. Traction mechanism 1 group

4. Stream head 1 group

5. Casting width 750mm

6. Casting drying oven 9 areas (36 meters)

7. Trimming and slitting 1 set

8. Fully automatic tension control 1 set

9. Automatic correction system 1 set

10. Rewinding machine 2 groups (one each for base film and material)

11. Electric control system 1 group

technical parameter

1) Equipment specifications: 40000*1550*2000mm (length*width*height)

2) Material of carrier tape: PET film (25-150um)

3) Casting width: 650MM

4) Casting speed: 0.01-10.0 (M/min)

5) Scraper height: 5～4500μm

6) Material thickness: suitable for 20-1500um

7) Knife adjustment accuracy: 0.001mm

8) Knife adjustment control: motor plus ball screw with closed loop control of Taiwan electronic dial indicator

9) Scraper temperature: room temperature ~ 100°C (electric heating)

10) Material box temperature: room temperature ~ 100°C (electric heating)

11) Feed tube temperature: room temperature ~ 100°C (electric heating)

12) Lower knife shaft temperature: room temperature ~ 100°C (electric heating)

13) Thickness accuracy: ±(1um+2% with thickness)

14) Baseboard control temperature: room temperature ~ 120°C

15) Drying area: Zone 1 --- Four-meter upper nozzle hot air circulation + four-stage soleplate independent heating

            Zone 2 --- Four-meter upper nozzle hot air circulation + four-stage soleplate independent heating

            Zone 3-Four meters of upper air nozzle hot air circulation + four sections of soleplate heating

            Zone 4-Four meters of upper nozzle hot air circulation + four sections of floor heating independently

            Zone 5-Four meters of upper air nozzle hot air circulation + four sections of floor heating independently

            Zone 6-Four meters of upper air nozzle hot air circulation + four sections of soleplate heating

            Zone 7 --- Four-meter upper nozzle hot air circulation + four sections of soleplate heating

            District 8 --- Four-meter upper air nozzle hot air circulation + four sections of soleplate heating

            Zone 9-Four meters of upper nozzle hot air circulation + four sections of floor heating independently

          (With temperature monitoring and display in each section, adjustable in real time)

16) Automatic feeding system: automatic feeding, PID control flow, control accuracy ±0.1mm

17) Liquid level height: 0-40.0mm

18) Porcelain tape trimming and slitting: imported alloy steel blade

19) Electrostatic dust removal: 4 sets

20) Tension control: Servo motor (Panasonic Japan) controls the tension, and the baseband runs without fluctuation

21) Working voltage: 380V 50/60HZ

Features

High configuration of imported components

l 12-inch Siemens color touch screen, human-machine friendly interface, fully integrated interface display and control of heating, speed, liquid level and so on. Using Siemens s7-1200PLC control, stable performance, high precision, in line with industrial automation control standards;

Ø Servo (Panasonic) motor controls the tension to achieve a unique constant speed technology, without fluctuations in operation;

Ø Liquid level control of automatic continuous feeding system. Deviation ±0.1mm;

Ø Advanced laser displacement sensor to control liquid level dose;

Ø Fully automatic knife adjustment system, high-precision gap setting and control, accuracy up to ±0.001mm;

Ø Automatic zero calibration of the blade height, Japan Mitutoyo digital dial indicator display, touch screen control blade height;

Ø High precision servo (Panasonic) motor control casting, speed can reach 0.01-10m/min;

Ø 9-stage inlet air circulation heating control, the inlet air flow of each stage is up to 900m3/h;

Ø Exhaust circulation system, uniform exhaust, variable frequency speed control of flow rate, separate control of exhaust air in each zone;

Ø 36 sections of soleplate heating and temperature zone independently, each section of soleplate temperature is controlled separately, the control accuracy is ±0.1C°;

Ø Casting tunnel is equipped with front light background and back light background detection, it is easy to compare the current status of subtle casting;

Ø Quick baseband correction, adjust the time 1S, instantaneously reach the center of the film belt, make the winding edge neat;

Ø Pneumatic alloy knife trimming, easy to adjust the width of the knife width.

Unique and convenient process:

Ø The whole equipment is closed with a whole door frame to achieve dust-free;

Ø The air intake adopts high-density filter to achieve dust-free space;

Ø The feed is provided with a slurry filter cartridge to prevent particles (particle diameter PM2.5) from affecting the casting quality;

Ø The whole machine adopts profile castings, level and the gap reaches high precision and consistency;

Ø Set transparent glass windows on the door cover of each drying area to observe the internal conditions;

Ø Equipped with waste collection box, no residue after trimming, clean and tidy;

Ø Unique scraper cutting process to ensure casting accuracy, blade accuracy reaches 0.1um;

Ø After finishing each transition roller, we do not simplify every link;

Ø The aluminum rollers are all hard oxidized, and the steel rods are hard chrome plated or stainless steel;

Ø Thick aluminum alloy is used for the internal materials of the paint-coated accessories to ensure the practical life of the accessories;

Ø The materials of the drying tunnel are all made of food-grade stainless steel and are fully enclosed and thermally insulated to reduce energy consumption;

Main configuration:

1. Fully automatic feeding 1 set (including liquid level control)

2. Unwinder 1 group

3. Traction mechanism 1 group

4. Stream head 1 group

5. Casting width 750mm

6. Casting drying oven 9 areas (36 meters)

7. Trimming and slitting 1 set

8. Fully automatic tension control 1 set

9. Automatic correction system 1 set

10. Rewinding machine 2 groups (one each for base film and material)

11. Electric control system 1 group