
36SE650 casting machine
- product description
technical parameter
1) Equipment specifications: 40000*1550*2000mm (length*width*height)
2) Material of carrier tape: PET film (25-150um)
3) Casting width: 650MM
4) Casting speed: 0.01-10.0 (M/min)
5) Scraper height: 5~4500μm
6) Material thickness: suitable for 20-1500um
7) Knife adjustment accuracy: 0.001mm
8) Knife adjustment control: motor plus ball screw with closed loop control of Taiwan electronic dial indicator
9) Scraper temperature: room temperature ~ 100°C (electric heating)
10) Material box temperature: room temperature ~ 100°C (electric heating)
11) Feed tube temperature: room temperature ~ 100°C (electric heating)
12) Lower knife shaft temperature: room temperature ~ 100°C (electric heating)
13) Thickness accuracy: ±(1um+2% with thickness)
14) Baseboard control temperature: room temperature ~ 120°C
15) Drying area: Zone 1 --- Four-meter upper nozzle hot air circulation + four-stage soleplate independent heating
Zone 2 --- Four-meter upper nozzle hot air circulation + four-stage soleplate independent heating
Zone 3-Four meters of upper air nozzle hot air circulation + four sections of soleplate heating
Zone 4-Four meters of upper nozzle hot air circulation + four sections of floor heating independently
Zone 5-Four meters of upper air nozzle hot air circulation + four sections of floor heating independently
Zone 6-Four meters of upper air nozzle hot air circulation + four sections of soleplate heating
Zone 7 --- Four-meter upper nozzle hot air circulation + four sections of soleplate heating
District 8 --- Four-meter upper air nozzle hot air circulation + four sections of soleplate heating
Zone 9-Four meters of upper nozzle hot air circulation + four sections of floor heating independently
(With temperature monitoring and display in each section, adjustable in real time)16) Automatic feeding system: automatic feeding, PID control flow, control accuracy ±0.1mm
17) Liquid level height: 0-40.0mm
18) Porcelain tape trimming and slitting: imported alloy steel blade
19) Electrostatic dust removal: 4 sets
20) Tension control: Servo motor (Panasonic Japan) controls the tension, and the baseband runs without fluctuation
21) Working voltage: 380V 50/60HZ
Features
High configuration of imported components
l 12-inch Siemens color touch screen, human-machine friendly interface, fully integrated interface display and control of heating, speed, liquid level and so on. Using Siemens s7-1200PLC control, stable performance, high precision, in line with industrial automation control standards;
Ø Servo (Panasonic) motor controls the tension to achieve a unique constant speed technology, without fluctuations in operation;
Ø Liquid level control of automatic continuous feeding system. Deviation ±0.1mm;
Ø Advanced laser displacement sensor to control liquid level dose;
Ø Fully automatic knife adjustment system, high-precision gap setting and control, accuracy up to ±0.001mm;
Ø Automatic zero calibration of the blade height, Japan Mitutoyo digital dial indicator display, touch screen control blade height;
Ø High precision servo (Panasonic) motor control casting, speed can reach 0.01-10m/min;
Ø 9-stage inlet air circulation heating control, the inlet air flow of each stage is up to 900m3/h;
Ø Exhaust circulation system, uniform exhaust, variable frequency speed control of flow rate, separate control of exhaust air in each zone;
Ø 36 sections of soleplate heating and temperature zone independently, each section of soleplate temperature is controlled separately, the control accuracy is ±0.1C°;
Ø Casting tunnel is equipped with front light background and back light background detection, it is easy to compare the current status of subtle casting;
Ø Quick baseband correction, adjust the time 1S, instantaneously reach the center of the film belt, make the winding edge neat;
Ø Pneumatic alloy knife trimming, easy to adjust the width of the knife width.
Unique and convenient process:
Ø The whole equipment is closed with a whole door frame to achieve dust-free;
Ø The air intake adopts high-density filter to achieve dust-free space;
Ø The feed is provided with a slurry filter cartridge to prevent particles (particle diameter PM2.5) from affecting the casting quality;
Ø The whole machine adopts profile castings, level and the gap reaches high precision and consistency;
Ø Set transparent glass windows on the door cover of each drying area to observe the internal conditions;
Ø Equipped with waste collection box, no residue after trimming, clean and tidy;
Ø Unique scraper cutting process to ensure casting accuracy, blade accuracy reaches 0.1um;
Ø After finishing each transition roller, we do not simplify every link;
Ø The aluminum rollers are all hard oxidized, and the steel rods are hard chrome plated or stainless steel;
Ø Thick aluminum alloy is used for the internal materials of the paint-coated accessories to ensure the practical life of the accessories;
Ø The materials of the drying tunnel are all made of food-grade stainless steel and are fully enclosed and thermally insulated to reduce energy consumption;
Main configuration:
1. Fully automatic feeding 1 set (including liquid level control)
2. Unwinder 1 group
3. Traction mechanism 1 group
4. Stream head 1 group
5. Casting width 750mm
6. Casting drying oven 9 areas (36 meters)
7. Trimming and slitting 1 set
8. Fully automatic tension control 1 set
9. Automatic correction system 1 set
10. Rewinding machine 2 groups (one each for base film and material)
11. Electric control system 1 group
technical parameter
1) Equipment specifications: 40000*1550*2000mm (length*width*height)
2) Material of carrier tape: PET film (25-150um)
3) Casting width: 650MM
4) Casting speed: 0.01-10.0 (M/min)
5) Scraper height: 5~4500μm
6) Material thickness: suitable for 20-1500um
7) Knife adjustment accuracy: 0.001mm
8) Knife adjustment control: motor plus ball screw with closed loop control of Taiwan electronic dial indicator
9) Scraper temperature: room temperature ~ 100°C (electric heating)
10) Material box temperature: room temperature ~ 100°C (electric heating)
11) Feed tube temperature: room temperature ~ 100°C (electric heating)
12) Lower knife shaft temperature: room temperature ~ 100°C (electric heating)
13) Thickness accuracy: ±(1um+2% with thickness)
14) Baseboard control temperature: room temperature ~ 120°C
15) Drying area: Zone 1 --- Four-meter upper nozzle hot air circulation + four-stage soleplate independent heating
Zone 2 --- Four-meter upper nozzle hot air circulation + four-stage soleplate independent heating
Zone 3-Four meters of upper air nozzle hot air circulation + four sections of soleplate heating
Zone 4-Four meters of upper nozzle hot air circulation + four sections of floor heating independently
Zone 5-Four meters of upper air nozzle hot air circulation + four sections of floor heating independently
Zone 6-Four meters of upper air nozzle hot air circulation + four sections of soleplate heating
Zone 7 --- Four-meter upper nozzle hot air circulation + four sections of soleplate heating
District 8 --- Four-meter upper air nozzle hot air circulation + four sections of soleplate heating
Zone 9-Four meters of upper nozzle hot air circulation + four sections of floor heating independently
(With temperature monitoring and display in each section, adjustable in real time)16) Automatic feeding system: automatic feeding, PID control flow, control accuracy ±0.1mm
17) Liquid level height: 0-40.0mm
18) Porcelain tape trimming and slitting: imported alloy steel blade
19) Electrostatic dust removal: 4 sets
20) Tension control: Servo motor (Panasonic Japan) controls the tension, and the baseband runs without fluctuation
21) Working voltage: 380V 50/60HZ
Features
High configuration of imported components
l 12-inch Siemens color touch screen, human-machine friendly interface, fully integrated interface display and control of heating, speed, liquid level and so on. Using Siemens s7-1200PLC control, stable performance, high precision, in line with industrial automation control standards;
Ø Servo (Panasonic) motor controls the tension to achieve a unique constant speed technology, without fluctuations in operation;
Ø Liquid level control of automatic continuous feeding system. Deviation ±0.1mm;
Ø Advanced laser displacement sensor to control liquid level dose;
Ø Fully automatic knife adjustment system, high-precision gap setting and control, accuracy up to ±0.001mm;
Ø Automatic zero calibration of the blade height, Japan Mitutoyo digital dial indicator display, touch screen control blade height;
Ø High precision servo (Panasonic) motor control casting, speed can reach 0.01-10m/min;
Ø 9-stage inlet air circulation heating control, the inlet air flow of each stage is up to 900m3/h;
Ø Exhaust circulation system, uniform exhaust, variable frequency speed control of flow rate, separate control of exhaust air in each zone;
Ø 36 sections of soleplate heating and temperature zone independently, each section of soleplate temperature is controlled separately, the control accuracy is ±0.1C°;
Ø Casting tunnel is equipped with front light background and back light background detection, it is easy to compare the current status of subtle casting;
Ø Quick baseband correction, adjust the time 1S, instantaneously reach the center of the film belt, make the winding edge neat;
Ø Pneumatic alloy knife trimming, easy to adjust the width of the knife width.
Unique and convenient process:
Ø The whole equipment is closed with a whole door frame to achieve dust-free;
Ø The air intake adopts high-density filter to achieve dust-free space;
Ø The feed is provided with a slurry filter cartridge to prevent particles (particle diameter PM2.5) from affecting the casting quality;
Ø The whole machine adopts profile castings, level and the gap reaches high precision and consistency;
Ø Set transparent glass windows on the door cover of each drying area to observe the internal conditions;
Ø Equipped with waste collection box, no residue after trimming, clean and tidy;
Ø Unique scraper cutting process to ensure casting accuracy, blade accuracy reaches 0.1um;
Ø After finishing each transition roller, we do not simplify every link;
Ø The aluminum rollers are all hard oxidized, and the steel rods are hard chrome plated or stainless steel;
Ø Thick aluminum alloy is used for the internal materials of the paint-coated accessories to ensure the practical life of the accessories;
Ø The materials of the drying tunnel are all made of food-grade stainless steel and are fully enclosed and thermally insulated to reduce energy consumption;
Main configuration:
1. Fully automatic feeding 1 set (including liquid level control)
2. Unwinder 1 group
3. Traction mechanism 1 group
4. Stream head 1 group
5. Casting width 750mm
6. Casting drying oven 9 areas (36 meters)
7. Trimming and slitting 1 set
8. Fully automatic tension control 1 set
9. Automatic correction system 1 set
10. Rewinding machine 2 groups (one each for base film and material)
11. Electric control system 1 group